MES Dashboard / Assembly Line
SIMULATED
simulated data
⚠ 1 ALERT · 1 WATCH A030 Press force overload · recovery 4 min A050 Vibration trend · Cpk 1.24 Shift Afternoon · 2pm–10pm · line lead S. Moreau
Assembly Line — Electric motor assembly
Current motor #A-0934 Bottleneck A050 · 115 s WO #0481 · 480 pcs
29/h
Output rate
96.8%
Line FPY
78%
OEE
93%
Bottleneck load A050
15/20
Upstream rotor buffer
#WO-0481
Active order · 298/480
ASSEMBLY LINE — MOTOR ASSEMBLY · FLOW → FINISHED MOTORS → BUFFER from rotor line 15/20 ROTORS AVAILABLE FED BY ROTOR LINE 1 A010 75 s Housing prep CLEANING · BORE FINISH · CLEANLINESS CHECK Cleanliness class 5.1 Bore Ø 110.00 mm RUNNING #A-0934 A020 95 s Rotor insert INSERTION PRESS · ROTOR FROM BUFFER Insertion force 3.48 kN Axial position 0.02 mm PRESS-FIT #A-0933 A030 85 s Bearing press HIGH-FORCE PRESS · BEARINGS Press force 8.1 kN Bearing clearance 14 µm PRESS-FIT #A-0932 A040 105 s End shield & torque TRACED BOLTING · AIR-GAP SETTING Torque 25.2 Nm Air gap 0.35 mm TORQUE TRACED #A-0931 A050 115 s · BOTTLENECK Final test · load bench POWER · EFFICIENCY · VIBRATION Power 7.52 kW Efficiency 92.3 % Vibration 1.8 mm/s TEST OK ✓ #A-0930
Stations Running Press-fit / press Bottleneck Test / inspection Fault Product Housing → Rotor inserted → Bearings → End shield → Tested motor Rate 29 motors/h · bottleneck A050 115 s
Production & OEE — current shift RUNNING
78 %OEE
Availability87%
Performance93%
Quality96.8%
Shift parts298 / 480 WO
Actual rate29 / 31 theor. · pcs/h
BottleneckA050 · 115 s
Rotor buffer feed15/20 · replenished 29/h
MTBF / MTTR52 min / 4.8 min
Today's stoppages — top causes 46 min total
Press force overload — A030 Bearing press16 min
2 stops · PRESS_FORCE
Rotor alignment fail — A020 Rotor insert12 min
2 stops · ALIGN_FAIL
Torque out of tolerance — A040 End shield8 min
1 stop · TORQUE_FAULT
Housing leak test retry — A010 Housing prep6 min
1 stop · LEAK_TEST
Vibration limit exceeded — A050 Final test4 min
1 stop · VIBRATION
Quality & SPC current shift
96.8%
FPY
2.2%
Scrap
1.0%
Rework
Cpk press force (A030)1.33
Cpk torque (A040)1.51
Cpk air gap (A040)1.45
Cpk vibration (A050)1.24
SPC alerts1 · vibration trend A050
Last scrap#A-0921 · A030 press force high
Station status A010 → A050 · 5 stations · fed by rotor buffer
StationOperationStateCyclePartsFPYLast fault
A010Housing prepRUNNING75 s30299.2%LEAK_TEST · 3 h ago
A020Rotor insertPRESS-FIT95 s30198.6%ALIGN_FAIL · 45 min ago
A030Bearing pressPRESS-FIT85 s30098.1%PRESS_FORCE · 18 min ago
A040End shield & torqueTORQUE105 s29998.9%TORQUE_FAULT · 2 h ago
A050Final testTEST115 s29899.3%VIBRATION · 2 h ago
Output rate — last 2 hours pcs/h · target 31
min 25/havg 29/hmax 31/h · target 31/h
Simulated demo data — client-side animation