✓ All systems nominal Secure zone Print Hall 1 · access level L4
Banknote Shopfloor — print hall · secure logistics · top-down live
AGV-D — Shift — · crew — On floor — · next break — Bottleneck B050 Intaglio Sheet 45 notes · shredder for defects
—/h
Output rate · sheets
—%
Line FPY
—%
OEE
—
Good notes · today
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Sheets shredded
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AGV-D material trips
BANKNOTE PRINT HALL — SECURE ZONE L4 · TOP-DOWN LIVE ONE WAY IN · ONE WAY OUT SUBSTRATE VAULT security paper · counted in — / 8 PALLETS PRINTING ROW — WET INKS · FLOW → B010 30 s Sheet feed & substrate SUCTION FEEDER RUNNING — B020 45 s Offset Simultan — 4 units, recto/verso 4 UNITS · DELIVERY PILE RUNNING — B030 60 s Silk-screen — OVI ink SCREEN · SQUEEGEE · OVI DRUM RUNNING — B040 50 s Foil / OVD hot-stamp UNWIND · HOT HEAD 130°C · REWIND RUNNING — AGV CORRIDOR — SECURE LOGISTICS PEDESTRIAN WALKWAY PEDESTRIAN WALKWAY SUBSTRATE AIRLOCK CASH ESCORT OUT MAINTENANCE & TEAM LEAD supervisor desk · maintenance bench BENCH INTAGLIO & FINISHING ROW · FLOW ← B050 90 s · BOTTLENECK Intaglio press — engraved plate · 900 kN ENGRAVED PLATE · IMPRESSION · WIPING WIPING UNIT RUNNING — B060 55 s Numbering & varnish 8 NUMBERING BOXES · VARNISH TOWER RUNNING — B070 70 s Inspection · guillotine · banding 100% VISION · GUILLOTINE · BANDING RUNNING — CREW EXIT SHREDDER defective sheets · destroyed CASH VAULT banded packs · counted out ESCORT REQUIRED AGV DOCK AGV-D
Stations Running Loading / idle Inspection FaultBlocked — downstream full AGV-D — real fleet telemetry: vault-escorted deliveries; cargo sprite shows the material on board (paper pallet, ink drums, foil roll, banding crate) AGV corridor + spur lanes — the AGV only drives marked lanes Pedestrian walkway Crew At the machine Waiting — machine idle Intervening — fault / maintenance Inspecting a reject On break — off the floor Dashed ring = roving role. The maintenance tech walks to whatever is down and the inspector to whatever just scrapped; three crews (A/B/C) rotate over the 3×8 calendar, and the vault custodian holds the floor through breaks Queues 3 slots on each press infeed = sheets waiting on the conveyor (QUEUE_CAPACITY). Amber = full, so the press upstream is blocked and cannot unload — this is how the B050 bottleneck backs the line up Bins Lineside bin at each press (AGV-D drop point) — fill level live, red = low → delivery dispatched Flow Substrate vault → print row → intaglio row → inspection → cash vault · defects → shredder
Sheet Accountability — every sheet out of the vault, reconciled · today
—
—
Sheets fed · B010
=
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Cut & banded · B070
+
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Shredded
+
—
Still on the line
+
—
Unaccounted