The product · built on this line
EV Battery Pack
400 V · 120 Ah · 48 kWh — 8 modules, laser-welded, adhesive-cured, liquid-cooled.
21 stations · serials BAT- · 4 packs / PALBAT pallet.
—/h
Output rate · packs
—%
Line FPY
—%
OEE
—
Packs · today
—
Scrapped · today
—
AGV-E trips
✓ All systems nominal EV pack line · module → cure → pack · generic reference (not a plant copy)
Battery Shopfloor — EV module + pack · live station states
AGV-E — Shift — · crew — On floor — · next break — Bottleneck BP060 Harness Cure buffer BC010 · 85 s dwell
Crew on line — on floor — working — intervening — idle — on break
Live Running Loading / idle Blocked Fault Maintenance Break Cure buffer AGV-E · operators AGV aisle Pedestrian walkway
Module · BM010–BM080 cells graded, glued, stacked, interconnect-welded, tested into a module
modules enter the cure buffer
Cure buffer · BC010 timed adhesive maturation — decouples the module section from pack
BC010 —
Adhesive Cure & Rest
Up to 6 modules mature in parallel, each dwelling ~85 s before packing — a mis-cured module is scrapped (no rework here).
in rack — dwell —s modules — on board —
cured modules feed the pack line
Pack · BP010–BP110 modules decked into the pack, cooled, wired, leak-tested and validated end-of-line
Unit of production = the pack (serials BAT-). Line served by AGV-E (cells, adhesive, busbars, cold plates, BMS, HV harness). States update live from the simulator · OPC-UA opc.tcp://…:4845 · MQTT battery/#.