The product · built on this line
EESM Wound Rotor
Copper winding + slip rings — externally excited, no magnets (eATS-2.0 style).
11 stations · serials ROT- · palletized 5 / PAL1- pallet to the assembly buffer.
/h
Output rate · rotors
%
Line FPY
%
OEE
Rotors · today
Scrapped · today
pcs
Assembly buffer
✓ All systems nominal EESM rotor line · machining → winding & insulation → finish & test · fills the assembly rotor buffer
Rotor Shopfloor — EESM wound rotor · live station states
AGV-A Shift · crew On floor · next break Bottleneck M040 Varnishing Assembly buffer · target 10–20
Crew on line  on floor  working  intervening  idle  on break
Live Running Loading / idle Blocked Fault Maintenance Break Rotor buffer · pallets AGV-A · operators
Machining · M010–M025 shaft turned, heat-treated and ground; lamination core stacked and shrink-fitted
the bare rotor body gains its copper
Winding & insulation · M030–M045 copper field winding laid, slip rings contacted, varnish-impregnated, HV-tested
the wound rotor is balanced, marked and validated
Finish & test · M050–M060 balanced to spec, laser-marked with its DMC, final electrical test
finished rotors palletize — AGV-A hauls PAL1- pallets to the assembly hall
Outbound · Rotor buffer & pallet rack good ROT- rotors stack 5 to a PAL1- pallet — AGV-A delivers them into the assembly-line buffer
ROTOR BUFFER
Feeds the assembly hall · A020 Rotor Insert
Target band 10–20 rotors — this line fills it; at 0 the assembly line starves and waits on M060.
level pallet in rack delivered AGV-A
Unit of production = the rotor (serials ROT-). AGV-A both replenishes materials (shafts, laminations, copper wire, slip rings, varnish) and hauls finished pallets to assembly. States update live from the simulator · OPC-UA opc.tcp://…:4840 · MQTT rotor/#.