The product · built on this line
EESM Wound Rotor
Copper winding + slip rings — externally excited, no magnets (eATS-2.0 style).
11 stations · serials ROT- · palletized 5 / PAL1- pallet to the assembly buffer.
—/h
Output rate · rotors
—%
Line FPY
—%
OEE
—
Rotors · today
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Scrapped · today
—pcs
Lineside @A020
✓ All systems nominal EESM rotor line · machining → winding & insulation → finish & test · fills the assembly rotor buffer
Rotor Shopfloor — EESM wound rotor · live station states
AGV-A — Shift — · crew — On floor — · next break — Bottleneck M040 Varnishing Lineside @A020 — · target 10–20 (2–4 pal)
Crew on line — on floor — working — intervening — idle — on break
Live Running Loading / idle Blocked Fault Maintenance Break Pallet rack · lineside stock AGV-A · operators AGV aisle Pedestrian walkway
Machining · M010–M025 shaft turned, heat-treated and ground; lamination core stacked and shrink-fitted
the bare rotor body gains its copper
Winding & insulation · M030–M045 copper field winding laid, slip rings contacted, varnish-impregnated, HV-tested
the wound rotor is balanced, marked and validated
Finish & test · M050–M060 balanced to spec, laser-marked with its DMC, final electrical test
finished rotors palletize — AGV-A hauls PAL1- pallets to the assembly hall
Outbound · Pallet rack → lineside stock at A020 good ROT- rotors stack 5 to a PAL1- pallet; sealed pallets wait in the rack until the assembly hall's lineside stock (2–4 pallets beside A020) calls for one — AGV-A hauls it over
PALLET RACK · LINESIDE STOCK @A020 —
Two stages of the same flow: sealed PAL1- pallets in the rack here (upstream of the haul) · delivered pallets being unloaded beside A020 (downstream)
Lineside target 10–20 rotors = 2–4 pallets — the bar below is the stock at A020, not the rack; AGV-A pulls a pallet from the rack when it drops below 10 + one pallet, so pallets accumulate here when assembly slows. At 0 the assembly line starves and waits on M060.
at A020 — on pallets — building @M060 — in rack — delivered — AGV-A —
Unit of production = the rotor (serials ROT-). AGV-A both replenishes materials (shafts, laminations, copper wire, slip rings, varnish) and hauls finished pallets to assembly. States update live from the simulator · OPC-UA opc.tcp://…:4840 · MQTT rotor/#.