Live demo · simulated production · running 24/7

The real-time window into your shopfloor.

DigitalFactoryLab turns raw shopfloor signals into live insight. OPC UA and MQTT telemetry from three production lines, unified into live OEE, full genealogy, SPC and AI — a real-time shopfloor dashboard that feeds your MES. Running live on a MonsterMQ broker — a self-driving demo of the real architecture.

Launch live dashboard View architecture Contact

OPC UA 4840 / 4841 / 4842

MQTT via MonsterMQ broker

~2.1M rows / day

opc-ua · mqtt · monstermq stream LIVE

connecting to shopfloor telemetry…

rotor · inverter · assembly5s refresh

The platform

Everything between the PLC and the boardroom.

A complete visibility layer — connect the line, model the process, and turn telemetry into OEE, quality and traceability.

Live station monitoring

Live ISA-88 station state machines across rotor and assembly lines — load, run, complete, fault and recovery, streamed second-by-second.

OPC UA integration

Every station exposed as browsable, read/write OPC UA nodes on dedicated servers — ready for any SCADA or HMI client.

MQTT & unified namespace

Structured topic hierarchy publishing status, measurements and transactions — a single source of truth across the plant.

Industrial IoT

AGV fleet, material replenishment, buffer and pallet flows — every asset on the shopfloor instrumented and observable.

OEE analytics

Availability × performance × quality computed live, with downtime Pareto, scrap analysis and shift-level breakdowns.

Traceability & genealogy

Per-serial genealogy — every part traced through every station, measurement and material lot, end to end.

AI for manufacturing

A built-in conversational assistant over live shopfloor data, plus statistical drift and anomaly detection on quality streams.

Smart factory architecture

An event-driven pipeline from sensor to dashboard — designed for sub-millisecond queries over millions of daily events.

Reference architecture

From sensor to decision, in one pipeline.

Open protocols at the edge, a MonsterMQ broker streaming the unified namespace, an indexed time-series store at the core — and real-time analytics on top.

Shopfloor

3 lines · 17 stations

L0 · L1 field

OPC UA + MQTT

:4840–4842 :1883

L1 · L2 connect

MonsterMQ

MQTT broker

L2 · UNS

PostgreSQL

indexed time-series

L2 · historian

Shopfloor dashboard

OEE · SPC · AI

L2 · visibility

~2.1M rows / daySustained event-driven ingest across 3 lines

Sub-ms readsPartial indexes on (topic, time)

Read-only by designObserves the line — never controls it

MES-readyClean L2 telemetry your MES can consume

Live system

Not screenshots. The real thing, running now.

Every panel below is a live view into the production dashboard — open and explore the actual data.

Live overview

Real-time station flow, KPIs and andon across the rotor, inverter and assembly lines.

Open dashboard

Shopfloor & AGV

Animated plant layout with live AGV fleet, pallets and material replenishment missions.

Open view

SPC & quality

Control charts and capability on live measurement streams, station by station.

Open SPC

Traceability

Search any serial and walk its full genealogy across stations and material lots.

Trace a part

OEE & stoppages

Downtime Pareto, loss buckets and shift breakdowns behind every OEE point.

Open analytics

Hypercar line

A low-volume EV powertrain build flow — carbon, paint, assembly and end-of-line test.

Explore line

Real project experience

Engineered end to end — not theory.

A full smart-factory stack for electric-motor production, designed, built and operated as a working system.

ISA-88 process modellingState machines per station with quality variation, faults, scrap/rework and auto-recovery.
Edge-to-cloud integrationOPC UA servers plus an MQTT unified namespace bridged into a routed, transformed ingest pipeline.
Production logisticsBuffer management, FIFO order queue, AGV fleet and material replenishment across lines.
Analytics at scaleSub-millisecond OEE, SPC and genealogy queries over millions of daily events via targeted indexes.

// case study

3-line EV-powertrain facility

A rotor line feeding a shared assembly line through a managed buffer, plus a standalone EV traction-inverter line and a low-volume hypercar powertrain cell — 17 stations under one real-time shopfloor dashboard with a 3×8 shift calendar.

6 + 6 + 5Rotor / inverter / assembly

3×8Shift calendar

OPC UA+ MQTT telemetry

FullSerial genealogy

Delivery background ValeoValeo SiemensRimacEnterprise MES programs